Overview

In today’s competitive aerospace industry, ensuring compliance with AS9100 standards is critical for maintaining quality, meeting customer expectations, and securing contracts. Effective auditing is the foundation of a robust Quality Management System (QMS), and skilled auditors are in high demand to help organizations achieve and sustain excellence.

This interactive, live-online AS9100 lead auditor training course equips you with the knowledge and skills to conduct effective QMS audits in line with AS9100 Rev D and ISO 9001:2015 standards. You’ll learn how to interpret the verbiage of the standards and apply them to your own organization.

Guided by expert instructors, you’ll explore every phase of the audit process, including:

• Audit planning and preparation
• Conducting opening meetings
• Document and records review
• Interviewing techniques for auditees
• Closing meetings and reporting

Our training includes easy-to-use tools to streamline the auditing process, ensuring you succeed regardless of your experience level or career stage.

This practical AS9100 lead auditor training course is designed to engage and empower participants. Through interactive case studies, role-playing scenarios, and other real-world exercises, you’ll not only deepen your understanding of auditing principles but also build confidence to apply them effectively in any setting.

Pre-Requisites

There are no required prerequisites for this training.

This AS9100 Lead Auditor training course is beneficial for both quality novices and lifetime professionals.

All students are required to bring their own printed copy of the AS9100 RevD standard. 

This will not be provided by Axeon, but most students will be able to obtain a copy from their company.

Who Should Attend

• Quality Managers
• Management Representatives
• Audit Program Managers
• Lead Auditor Candidates
• Internal Auditors
• Quality Consultants
• Top Management
• Those who perform supplier audits

Overview

In today’s competitive aerospace industry, ensuring compliance with AS9100 standards is critical for maintaining quality, meeting customer expectations, and securing contracts. Effective auditing is the foundation of a robust Quality Management System (QMS), and skilled auditors are in high demand to help organizations achieve and sustain excellence.

This interactive, in-person AS9100D lead auditor training course equips you with the knowledge and skills to conduct effective QMS audits in line with AS9100D and ISO 9001:2015 standards. You’ll learn how to interpret the verbiage of the standards and apply them to your own organization.

Guided by expert instructors, you’ll explore every phase of the audit process, including:

• Audit planning and preparation
• Conducting opening meetings
• Document and records review
• Interviewing techniques for auditees
• Closing meetings and reporting

Our training includes easy-to-use tools to streamline the auditing process, ensuring you succeed regardless of your experience level or career stage.

This practical AS9100 lead auditor training course is designed to engage and empower participants. Through interactive case studies, role-playing scenarios, and other real-world exercises, you’ll not only deepen your understanding of auditing principles but also build confidence to apply them effectively in any setting.

Pre-Requisites

There are no required prerequisites for this training.

This AS9100 Lead Auditor training course is beneficial for both quality novices and lifetime professionals.

All students are required to bring their own printed copy of the AS9100D standard. 

This will not be provided by Axeon, but most students will be able to obtain a copy from their company.

Who Should Attend

• Quality Managers
• Management Representatives
• Audit Program Managers
• Lead Auditor Candidates
• Internal Auditors
• Quality Consultants
• Top Management
• Those who perform supplier audits

Overview

In today’s fast-paced aerospace industry, maintaining AS9100 compliance is crucial for ensuring quality, meeting customer expectations, and remaining competitive. A well-executed internal audit strengthens an organization’s Quality Management System (QMS), making trained internal auditors an invaluable resource.

This interactive, live-online AS9100 ISO 9001 internal auditor training equips you with the essential skills and knowledge to conduct effective audits in line with AS9100 and ISO 9001:2015 requirements. You’ll learn how to interpret key standards and apply them within your organization to drive continuous improvement.

Taught by expert instructors in a dynamic virtual classroom, this course covers every phase of the internal audit process, including:

• Preparing and planning an audit
• Conducting opening meetings and interviews
• Evaluating processes and reviewing records
• Identifying and reporting nonconformities
• Leading closing meetings and ensuring follow-up actions

Through engaging discussions, virtual role-playing scenarios, and real-world case studies, you’ll gain practical experience and confidence in auditing techniques—no matter your experience level or industry background.

By the end of this course, you’ll have the tools and expertise to perform internal audits that enhance compliance, improve processes, and contribute to organizational success—all from the convenience of your home or office.

Prerequisites

There are no required prerequisites for this training.

This AS9100 internal auditor training course is beneficial for both quality novices and lifetime professionals.

All attendees are required to bring their own copy of the ISO 9001:2015 or AS9100:2016 Rev D Quality Management Standard Requirements for this training course.

These will not be provided for you.

We strongly advise you bring a paper copy or an electronic copy that allows you to take notes for your AS9100 ISO 9001 auditor training.

Who Should Attend

• Quality directors
• Managers
• Engineers
• AS9100 ISO 9001 Internal Auditors
• ISO coordinators
• Laboratory quality professionals
• Anyone engaged in quality audits or quality assurance

1. Course requirements
2. How to get the most from this experience
3. Networking with classmates (industry professionals)
4. Self-assessment of audit skills and internal audit programs Exercise #1

1. Quality industry vernacular from AS9100 and ISO 19011
2. Differentiating between Verification and Validation
3. Understanding Corrective Actions and Risk Management
4. How to converse with external auditors
5. Terminology Exercise #2

1. Demystifying the AS9100 standard
2. Interpreting and cross-referencing the quality standard
3. Analyzing audit findings
4. Audit exercises for application of AS9100 to quality events
5. Audit Case Studies

1. Roles of Auditors, Auditees, and Management during Internal Audits (IAs)
2. Qualifying Auditors
3. Duties of the IA staff
4. Exercise #8: Preparing to be audited

1. Audit Tools – checklists, process maps, findings, reports
2. Conducting Audit Interviews Exercise #9
3. Exercise #10 with Morgan Case Studies

1. Audit Interviewing techniques
2. Continual improvement techniques
3. Process Auditing methods
4. Developing a continual improvement attitude in the organization
5. Exercise #11 Writing Audit Findings
6. Exercise #12 Evaluating the effectiveness of Audits
7. Exercise #13 Application of Process Auditing techniques
8. Review written NCRs and OFIs

1. Developing an Audit Schedule
2. Conducting Audits – Live Audit
3. Writing Non-Conformities
4. Prepare a PEAR form
5. Writing the audit report
6. Exercise #14 Writing and audit report
7. Exercise #15 Writing Non-Conforming Reports
8. Exercise #16 Conducting a Closing Meeting

Overview

In today’s highly competitive aerospace industry, ensuring compliance with AS9100 standards is essential for maintaining quality, meeting customer requirements, and staying ahead of the competition. A strong Quality Management System (QMS) relies on effective internal audits, making skilled internal auditors a valuable asset to any organization.

This hands-on, in-person AS9100D auditor training course is designed to provide you with the knowledge and tools needed to perform and participate in effective audits in accordance with AS9100D and ISO 9001:2015 standards. You’ll gain a clear understanding of how to interpret the requirements and apply them within your organization.

Led by experienced instructors, this course guides you through all stages of the internal audit process, including:

• Audit planning and preparation
• Conducting opening meetings
• Interviewing techniques
• Holding closing meetings
• Reporting and follow-up actions

You’ll also receive practical tools to simplify the auditing process, ensuring success no matter your experience level or career stage.

This engaging AS9100 auditor training course combines real-world exercises, role-playing scenarios, and interactive discussions to reinforce your understanding of audit principles. By the end of the course, you’ll be equipped with the confidence and skills to conduct internal audits that support continuous improvement and organizational success.

Prerequisites

There are no required prerequisites for this training.

This AS9100 auditor training course is beneficial for both quality novices and lifetime professionals.

All attendees are required to bring their own copy of the ISO 9001:2015 or AS9100:2016 Rev D Quality Management Standard Requirements for this training course.

These will not be provided for you.

We strongly advise you bring a paper copy or an electronic copy that allows you to take notes for your ISO 9001 and AS9100 auditor training.

Who Should Attend

• Quality directors
• Managers
• Engineers
• Auditors
• ISO coordinators
• Laboratory quality professionals
• Anyone engaged in quality audits or quality assurance

1. Course requirements
2. How to get the most from this experience
3. Networking with classmates (industry professionals)
4. Self-assessment of audit skills and internal audit programs Exercise #1

1. Quality industry vernacular from AS9100 and ISO 19011
2. Differentiating between Verification and Validation
3. Understanding Corrective Actions and Risk Management
4. How to converse with external auditors
5. Terminology Exercise #2

1. Demystifying the AS9100 standard
2. Interpreting and cross-referencing the quality standard
3. Analyzing audit findings
4. Audit exercises for application of AS9100 to quality events
5. Audit Case Studies

1. Roles of Auditors, Auditees, and Management during Internal Audits (IAs)
2. Qualifying Auditors
3. Duties of the IA staff
4. Exercise #8: Preparing to be audited

1. Audit Tools – checklists, process maps, findings, reports
2. Conducting Audit Interviews Exercise #9
3. Exercise #10 with Morgan Case Studies

1. Audit Interviewing techniques
2. Continual improvement techniques
3. Process Auditing methods
4. Developing a continual improvement attitude in the organization
5. Exercise #11 Writing Audit Findings
6. Exercise #12 Evaluating the effectiveness of Audits
7. Exercise #13 Application of Process Auditing techniques
8. Review written NCRs and OFIs

1. Developing an Audit Schedule
2. Conducting Audits – Live Audit
3. Writing Non-Conformities
4. Prepare a PEAR form
5. Writing the audit report
6. Exercise #14 Writing and audit report
7. Exercise #15 Writing Non-Conforming Reports
8. Exercise #16 Conducting a Closing Meeting

Overview

In the aerospace and defense industry, internal audits are more than just a compliance requirement. They are a strategic tool for improving processes, ensuring product quality, and meeting the demanding expectations of customers and regulators. AS9100 internal auditors play a key role in helping organizations maintain certification and stay competitive in a highly regulated market.

This two-day, live-online AS9100 Internal Auditor training course—integrated with ISO 9001:2015—gives you the skills and knowledge to perform internal audits with confidence. Whether you are new to auditing or need a structured refresher, this course will help you interpret the requirements of AS9100 Rev D and ISO 9001:2015 and apply them in real-world audit scenarios.

Guided by experienced instructors, you’ll cover each stage of the internal audit process:

• Audit planning and preparation
• Conducting opening meetings
• Interviewing auditees and collecting objective evidence
• Evaluating conformance to AS9100 and ISO 9001
• Reporting results and closing the audit

This AS9100 Internal Auditor training course emphasizes practical learning. Through hands-on exercises, case studies, and realistic audit simulations, you will build the skills needed to conduct effective, value-added audits. The training avoids unnecessary theory and focuses instead on what internal auditors truly need to know and do on the job.

Delivered entirely online in a live, instructor-led format, this course offers a flexible and engaging way to strengthen your internal audit capabilities without stepping away from your day-to-day responsibilities.

Pre-Requisites

There are no required prerequisites for this training.

This AS9100 Internal Auditor training course is beneficial for both quality novices and lifetime professionals.

All students are required to bring their own printed or virtual copy of the AS9100 Rev D standard. 

This will not be provided by Axeon, but most students will be able to obtain a copy from their company.

Who Should Attend

• Quality directors
• Managers
• Engineers
• Auditors
• ISO coordinators
• Laboratory quality professionals
• Individuals assisting their organizations toward AS9100:2016 registration
• Individuals who are frequently audited
• Anyone engaged in quality audits

Overview

When a single failure can ground a fleet or compromise safety, aerospace manufacturers must get risk management right the first time. AS13004 offers a proven, structured approach to identifying and controlling process risks before they result in costly nonconformities, escapes, or customer dissatisfaction.

This focused, two-day AS13004 PFMEA Risk Management Training equips aerospace professionals with the tools and methods needed to identify, assess, and mitigate risk throughout the production process. This course directly supports compliance with AS9100, AS9120, and AS13004 by focusing on the practical application of PFMEA and Control Plan development as key elements of a proactive risk management strategy.

Led by instructors with deep industry experience, this course covers:

• The four-step risk management process outlined in ISO 31000.
• How ISO 9001 and AS9100 define and expect Risk-Based Thinking.
• Use of aerospace-specific tools: Process Flow Diagrams, PFMEAs, and Control Plans.
• How to quantify and prioritize risk for more effective decision-making.
• Applying AS13004 methodology to meet Operational Risk Management requirements.

Through case studies, interactive exercises, and detailed walkthroughs, participants will gain hands-on experience developing PFMEAs and Control Plans that reduce variability, improve product safety, and strengthen compliance across the aerospace supply chain.

What You Will Learn  

• How to address Risk-Based Thinking requirements of ISO 9001:2015 and AS9100 (per ISO 31000).
• How to address the Operational Risk Management requirements of AS9100 (per AS13004).
• Tools used for Risk Assessment such as DFMEA, Process Flow Diagrams, PFMEAs and Control Plans.
• How risk management can be applied to any organization, regardless of its products or customers.
• A means for demonstrating to customers and stakeholders the potential risks associated with products or processes and provide assurance that these have been effectively managed.
• How to quantify risk as the first step in establishing priorities for your organization.
• Methods for controlling risks within your Supply Chain.

Who Should Attend

• Any organization that needs a formal, disciplined approach to the identification, assessment, and management of Risk.
• Organizations that must meet the requirements–AS9100 Operational Risk Management, and AS13004 PFMEA and Control Plans.
• Quality Managers
• Management Representatives
• Engineering Managers
• Internal and external auditors
• Design Teams
• Project Teams

Overview

In the aerospace industry, effective problem-solving is critical to ensuring product quality, customer satisfaction, and long-term supplier relationships. Suppliers to top OEMs are required to have trained 8-D practitioners to lead robust corrective and preventive actions. The AS13000 Training (8-D): Root Cause & Corrective Action for Aerospace equips participants with the standardized skills and tools needed to meet this essential requirement.

This two-day live-online course provides a comprehensive, hands-on approach to the AS13000 standard, which defines problem-solving requirements for the aero-engine sector. Using the Eight Disciplines (8D) methodology as its foundation, the course covers each discipline in detail and emphasizes practical application through real-world case studies. Participants will learn to identify root causes, implement effective corrective actions, and reduce the risk of problem recurrence, helping to minimize costs associated with poor quality and support a culture of zero defects.

Led by experienced instructors, the course includes interactive exercises that develop skills in team dynamics, stakeholder management, and problem-solving tool application. Students will practice completing AS13000 8-D templates, leading problem-solving activities, and applying proven techniques such as Fishbone (Ishikawa) analysis, 5W2H, Pareto analysis, and control charts.

By the end of this training, participants will be prepared to lead and facilitate 8-D problem-solving activities that meet AS13000 requirements. They will gain the knowledge, confidence, and practical skills necessary to strengthen corrective action processes, improve quality outcomes, and maintain compliance with top OEM standards.

What You Will Learn  

• Lead and facilitate 8-D problem-solving activities to AS13000 standards.
• Complete an AS13000 8-D Problem Solving template.
• Apply a comprehensive problem-solving toolkit.
• Define problems using 5W2H and other root cause techniques.
• Conduct root cause analysis using Fishbone (Ishikawa) diagrams and Pareto charts.
• Address team dynamics and manage challenging participants effectively.
• Practice stakeholder and customer communication during problem-solving.
• Implement corrective and preventive actions to reduce risk of recurrence.
• Apply lessons through real-world case studies and hands-on exercises.

Who Should Attend

• Employees responsible for conducting corrective actions
• Team members participating in corrective action or problem-solving teams
• Quality Managers and Management Representatives
• Engineering and Project Managers
• Design and Development Teams
• Internal and External Auditors
• Continuous Improvement or Lean/Six Sigma Practitioners
• Any individual seeking a deeper understanding of structured problem-solving using the 8-D methodology

Overview

In the aerospace engine industry, delivering consistent, high-quality products isn’t just a competitive advantage. It’s a customer expectation. The AS13100 Revision A standard, released in April 2025, brings updated requirements to help suppliers streamline compliance across multiple OEMs while improving quality and reducing variation.

Developed by the Aerospace Engine Supplier Quality (AESQ) Strategy Group, AS13100 harmonizes customer-specific requirements and translates them into a unified framework that suppliers can implement with clarity and consistency. The new revision includes important clarifications, expanded guidance on defect prevention, and updated expectations around measurement systems analysis, process control, and first article inspection.

This interactive, live-online course is designed for aerospace suppliers looking to understand and implement the latest requirements and associated AESQ Reference Manuals (RMs). Whether you’re already certified to AS9100 or just beginning your journey, this training equips you with the knowledge and tools to integrate AS13100 into your QMS effectively.

Led by experienced instructors, you’ll explore how AS13100 aligns with AS9100 and AS9145, with a strong emphasis on Advanced Product Quality Planning (APQP), Production Part Approval Process (PPAP), and Core Quality Tools. You’ll also learn how to translate AS13100 into actionable requirements within your own organization and supply chain, ensuring compliance, improving audit readiness, and supporting long-term quality performance.

Topics

AESQ AS9100 Supplemental Requirements for: Strategic Planning, Top Management, Competence & Awareness, Risk Management, Monitoring Equipment, Human Factors, Design & Development, Supply Chain Management & Control, Manufacturing Systems, Internal Audits, and Corrective Action

AESQ AS9145 Supplemental Requirements for: APQP – Project Management, Design & Development, Process Design & Development, Validation of Products and Processes; PPAP – File Submission and Disposition, Supply Chain PPAPAESQ

Core Defect Prevention Quality Tools:  DFMEA, PFMEA, Key Characteristics, Process Flow Diagrams, Control Plans, MSA, Capability Studies

Who Should Attend

• Quality Managers
• Management Representatives
• Senior Managers & Management Representatives
• AS13100 Implementation Teams: Quality, Operations, Engineering, Regulatory, etc.
• Functional Leaders impacted by AS13100: Design, Manufacturing, Engineering, Operations, Purchasing, Program Management, Sales
• Internal Auditors

Overview

Developing a new product is a complex process that requires proactive planning, strong collaboration, and reliable controls to ensure quality from concept through delivery. Without the right structure in place, organizations face costly delays, supplier quality issues, and risks that can impact performance and customer satisfaction.

Axeon’s AS9145 Advanced Product Quality Planning & Production Part Approval Process Training provides the framework needed to deliver aerospace products that meet requirements the first time. This course aligns with the AS9145 standard, which spans early concept development, design and process development, validation activities (PPAP), and post-delivery oversight. Participants will learn how these activities integrate with established aerospace quality standards, including AS9100, AS9102, AS9103, and AS9110.

Through expert guidance and practical exercises, this two-day course helps teams enhance planning discipline, strengthen supplier management, and ensure product and process readiness before full-scale production. Attendees will gain a solid understanding of project phases, documentation requirements, approval expectations, and how to apply a risk-based approach throughout the product lifecycle.

Delivered live in a virtual classroom environment, this instructor-led course includes hands-on workshops using industry tools such as SCMH checklists, real-world implementation examples, and a comprehensive case study. Whether you are overseeing production development, evaluating supplier readiness, or improving internal processes, this training equips you to reduce uncertainty, improve quality outcomes, and maintain compliance in today’s demanding aerospace environment.

AS9145 APQP & PPAP Training Key Topics  

• APQP and PPAP terminology
• APQP general requirements
• APQP project management
• APQP phases (1 to 5) requirements
• PPAP process requirements
• PPAP file and submission
• PPAP disposition, submission, recording and resubmission

Who Should Attend

• Senior Managers
• Management Representatives
• Implementation Teams
• Internal Auditors
• Any others involved in the auditing or implementation of Advanced Product Quality Planning (APQP) activities including Control Plans

Overview

Ensuring the quality and reliability of aerospace products starts with a thorough verification process. The AS9102 First Article Inspection (FAI) standard provides a consistent framework for documenting and verifying that products meet design specifications before full-scale production. Using this process can improve quality, reduce costs, and streamline schedules by eliminating unique organizational requirements and promoting best practices across the supply chain.

Axeon’s AS9102 FAI training provides a practical, one-day online course designed for participants at all experience levels, from beginners to seasoned professionals. Attendees will learn when and how to apply the standard, complete the required forms, and interpret documentation requirements relative to their own procedures. The course emphasizes hands-on exercises, including evaluating drawings, reviewing completed FAIRs, and completing forms from source documents to ensure a deep understanding of both process and reporting requirements.

Through guided instruction, interactive exercises, and real-world case studies, this online training equips participants with the skills needed to effectively implement FAI processes within their organization, improve product verification practices, and maintain compliance with aerospace quality standards.

Pre-Requisites  

There are no required prerequisites for this training.

This training course is beneficial for both quality novices and lifetime professionals.

All students are required to bring their own printed or virtual copy of the AS9102 Rev C standard. 

This will not be provided by Axeon, but most students will be able to obtain a copy from their company.

Who Should Attend

• Quality professionals at all experience levels, from beginners to seasoned practitioners
• Quality managers and engineers responsible for product verification
• Internal auditors evaluating FAI processes
• Supplier quality personnel involved in completing or reviewing FAIR reports
• Anyone responsible for implementing or maintaining AS9102-compliant procedures

• Why do we use the FAI process?
• When is AS9102 required? When is AS9102 not required?
• What is required by AS9100 (an AQMS)?
• What are practical tools for Process and Process change control in addition to/in lieu of FAI:
  • Risk Assessment
  • Production Capacity
  • Process Capability
  • Control Plan
  • Supplier Control

1. Terminology Game and Understanding the Forms lingo

1. The Required (R), Conditionally Required (CR) and Optional (O) boxes
2. Forms Review and Detailed Requirements for each Form and Box

1. In-Class evaluation of Examples of Completed Forms 1, 2 and 3
2. The Planning, Activities and Documentation necessary to complete the AS9102 Forms

1. In-Class Exercise of Evaluating Drawings and Documenting the FAI Objective Evidence
2. In-Class Exercise Reviewing Completed FAIRs

1. How to divine the necessary information and proper presentation of information in Forms: 1, 2 and 3
2. Case Study: Using Drawing, Certificates of Conformance, Bill of Materials to Complete a full FAI Report
3. Case Study: Missing information and sources of Objective Evidence for the FAI Report

Overview

In today’s global aerospace and defense supply chains, counterfeit electronic parts present one of the most serious threats to safety, reliability, and compliance. A single nonconforming component can compromise mission-critical systems, increase costs, and damage customer trust. Preventing counterfeit parts is not only a quality requirement. It’s a regulatory and ethical imperative.

Developed by SAE International’s G-19 Committee, AS5553 (for manufacturers) and AS6174 (for distributors and brokers) establish standardized requirements for detecting, avoiding, and mitigating counterfeit parts throughout the supply chain. These complementary standards help organizations ensure component traceability, strengthen supplier controls, and reduce the risk of counterfeit materials entering products or assemblies.

This interactive, live-online training provides a clear understanding of both AS5553 and AS6174 and their practical implementation within an AS9100 or AS9120 Quality Management System. Through case studies, group discussions, and real-world examples, participants will learn how to identify vulnerabilities, design effective prevention processes, and audit counterfeit parts programs for compliance and continual improvement.

Led by expert instructors, you’ll explore how to:

• Apply AS5553 and AS6174 requirements across your organization and supply chain
• Identify and assess counterfeit part risks at all stages of procurement and production
• Establish effective inspection, testing, and traceability processes
• Implement supplier approval and control mechanisms
• Report, quarantine, and mitigate suspect or confirmed counterfeit parts

Whether you are part of a manufacturing, procurement, or maintenance organization, this course equips you with the knowledge and tools to strengthen counterfeit part prevention and maintain the integrity of your products, systems, and reputation.

Topics

This training provides a detailed look at counterfeit part prevention requirements and best practices outlined in AS5553 and AS6174. Key topics include:

• Industry challenges and risks associated with counterfeit electronic parts
• Overview of AS5553 and AS6174 standards and their relationship to AS9100 and AS9120
• Roles and responsibilities across an organization for counterfeit part prevention
• Developing and maintaining counterfeit part prevention processes
• Training personnel to recognize and respond to counterfeit part risks
• Inspection, testing, and verification of electronic components
• Maintaining traceability and supplier control throughout the supply chain
• Auditing counterfeit parts prevention processes within a QMS
• Reporting, quarantining, and responding to suspect or confirmed counterfeit parts
• Leveraging GIDEP and other credible information sources
• Managing obsolete parts and mitigating supply chain vulnerabilities

Who Should Attend

• End users in government or commercial sectors (e.g., DoD, NASA, UK MoD)
• Platform and systems integrators
• OEMs at both system and component levels
• Contract and electronic manufacturers (CEMs)
• Product maintenance and repair organizations
• Material and component procurement teams
• Any organization required by contract or seeking to strengthen its counterfeit parts prevention processes

Overview

Effective manufacturing management is essential for avoiding budget overruns, project delays, and quality issues. To tackle these challenges, the SAE G-23 Manufacturing Management Committee developed AS6500, the Manufacturing Management Program, which sets the foundation for robust and efficient manufacturing practices.

AS6500 applies to every phase of the system development life cycle and is designed for use in all manufacturing programs. It emphasizes proven manufacturing management practices aimed at delivering affordable, high-quality systems that meet customer expectations.

This concise, 16-page standard incorporates insights from multiple international publications, offering valuable guidance to strengthen your current Manufacturing Management System and ensure compliance with customer requirements.

In this interactive, live-online course, you’ll explore the core requirements of AS6500 and gain practical skills to apply these principles to your role. Whether you’re looking to enhance system performance or improve manufacturing outcomes, this course will equip you with the tools and knowledge to succeed.

Topics  

• Manufacturing Management System
• Design Analysis for Manufacturing
• Manufacturing: Feasibility, Risk, Readiness Levels
• Manufacturing Planning
• Materials Management
• Manufacturing Workforce
• Tooling/Test Equipment/Facilities
• MSA
• Process Capabilities
• FAI
• Supplier Quality and Management

Who Should Attend

• Senior Managers
• Management Representatives
• Implementation Teams
• Internal Auditors
• Functional Leaders: Design, Manufacturing, Engineering, Operations, Business Improvement, Purchasing, Program Management
• Any others involved in the auditing or implementation of QMS activities

Activity #1A & 1B:  Terminology

Topics & In-Class Exercises:

• • Activity #2: Management System Objectives
  • Producibility Analysis: Trade Curves
  • Design for Manufacturing & Assembly
  • MIL HDBK 727
  • Key and Critical Characteristics: Process Flow & Control Plans
  • Activity #3: Process Flow Diagram & PFMEA
  • Manufacturing Feasibility
  • MRLs
  • Production Readiness
  • Materials Management DMSMS, SD-22, Cost, Manufacturing Modeling/Simulations
  • Manufacturing System Verification
  • Lean Manufacturing
  • MSA
  • LOB
  • Lean/Six Sigma
  • VR
  • AS9103
  • Activity #4: Cp and Cpk (Process Capability)
  • FAI/FAT Supplier Management and Quality: PPAP

Overview

A single email, file transfer, or conversation with the wrong person can trigger serious export control violations.

In today’s global and highly connected business environment, organizations often unknowingly cross regulatory boundaries when sharing technical data, working with foreign suppliers, or supporting international customers. Understanding how U.S. export control laws apply to daily operations is no longer optional. It is a critical business requirement.

U.S. export control regulations play a vital role in protecting national security by restricting the transfer of defense-related and dual-use technologies. The International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR) govern how controlled items, technical data, and services may be shared, sold, or transferred to foreign parties. For organizations involved in manufacturing, engineering, contracting, or international business, understanding these requirements is essential to maintaining compliance and avoiding severe civil and criminal penalties.

This one-day introductory course provides a practical overview of ITAR and EAR regulations, their governing authorities, and how they apply to everyday business operations. Participants will learn the key differences between ITAR- and EAR-controlled items, including the United States Munitions List (USML) and the Commerce Control List (CCL), as well as licensing concepts, registration requirements, and the role of the Directorate of Defense Trade Controls (DDTC). Real-world examples are used to illustrate how export controls apply to technical data, services, electronic communications, and global business activities.

Designed for professionals new to export compliance or those seeking a clearer understanding of their responsibilities, this course emphasizes practical application and risk awareness. By the end of this training, attendees will have a foundational understanding of ITAR and EAR requirements, the consequences of noncompliance, and the steps organizations must take to establish and maintain an effective export compliance program.

What Are ITAR and EAR?

The International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR) are U.S. government regulations that control the export, re-export, and transfer of certain items, technical data, and services. These regulations are designed to prevent sensitive defense-related and dual-use technologies from falling into the wrong hands.

ITAR applies to defense articles, services, and technical data listed on the United States Munitions List (USML) and is administered by the U.S. Department of State through the Directorate of Defense Trade Controls (DDTC). EAR applies to most other items, including many commercial and dual-use products, and is administered by the U.S. Department of Commerce through the Bureau of Industry and Security (BIS).

This course provides a foundational understanding of how ITAR and EAR apply to manufacturing, engineering, contracting, and global business operations, and what organizations must do to remain compliant.

Who Should Attend

• Business executives
• International contracting specialists
• Contract managers and administrators
• Program and project managers
• Marketing professionals
• Engineers and other technical personnel
• Newly appointed export compliance officers
• Logistics personnel
• Legal and financial advisors

Overview

Modern manufacturing demands processes that are stable, predictable, and capable of consistently delivering quality results. Statistical Process Control (SPC) provides the analytical foundation needed to understand process behavior, reduce variation, and make data-driven decisions. For organizations operating under standards such as ISO 9001, AS9100, ISO 13485, and IATF 16949, the ability to correctly apply SPC methods is a critical component of process control, product conformity, and continuous improvement.

This two-day course provides a comprehensive and practical introduction to SPC, with a focus on real-world application rather than theory alone. Participants learn how to select, construct, and interpret control charts, evaluate process capability, distinguish between common and special cause variation, and use data to improve manufacturing and service processes.

Designed for individuals who analyze data, monitor processes, or lead improvement projects, this course blends technical instruction with hands-on exercises and worked examples. By the end, attendees will be able to confidently apply SPC tools within their own environment to improve stability, predictability, and performance.

Topics

• Importance of Process Control
• Minimum Variation
• Controlling Quality
• Closed Loop Control System
• Variation Sources
• Graphical Representations
• Process Distribution
• List of Common Causes and Special Causes
• Local Actions and System Actions: Process Control and Process Capability
• Common and Special Causes
• X-bar and R charts
• Rules of Probability
• Stages for Continual Improvement: Analyze the Process, Maintain (Control) the Process, Improve the Process

Who Should Attend

• Quality & Process Engineers
• Process Development & Validation Personnel
• Quality Technicians
• Manufacturing/Operations Personnel
• Production Supervisors
• Process Improvement Personnel
• SPC Supervisors
• Supplier Quality Personnel
• Laboratory Personnel
• Six Sigma Professionals

Overview

Nadcap accreditation is a critical requirement for organizations performing special processes in the aerospace and defense supply chain. For many companies, the challenge is not understanding what Nadcap is, but knowing how to prepare, what auditors expect, and how to navigate the accreditation process successfully. Without a clear understanding of the Nadcap system, organizations often struggle with audit findings, corrective action responses, and ongoing compliance.

This basic, one-day Nadcap training course introduces participants to the Nadcap program and provides a practical overview of what it takes to prepare for and maintain Nadcap accreditation. Attendees will learn how the Nadcap system operates, what auditors are looking for during onsite assessments, and how to work effectively within the Nadcap framework. The course also addresses internal audits, self-audits, corrective action responses, and common challenges organizations face during the accreditation process.

Designed for both newcomers and experienced professionals, this training emphasizes clarity, preparation, and practical application. By the end of the course, participants will have a solid understanding of Nadcap requirements and the confidence to support accreditation activities before, during, and after a Nadcap audit.

What is Nadcap?

The National Aerospace and Defense Contractors Accreditation Program (Nadcap) is an industry-managed accreditation program administered by the Performance Review Institute (PRI). It is used to standardize and improve quality across aerospace and defense special processes such as heat treating, nondestructive testing, welding, chemical processing, and laboratories.

Nadcap accreditation involves rigorous audits against defined technical criteria and requires organizations to demonstrate process control, compliance, and continual improvement. This Nadcap training course helps participants understand how Nadcap fits into the aerospace quality landscape, how accreditation decisions are made, and what organizations must do to successfully achieve and maintain approval.

Who Should Attend

• Quality directors
• Quality managers
• Process owners
• Quality engineers
• Auditors
• Laboratory personnel
• Production management

• History
• Purpose
• Documents
• Meetings
• Participation
• Requesting certification

• Documenting requirements
• Self-audits
• Self-audit frequency

• Stages of the audit
• ITAR

• Response Time Frame
• Cycles explained
• Components of the response

Overview

Supplier performance has a direct impact on product quality, regulatory compliance, and operational risk. Effective supplier auditing is essential for organizations that rely on external providers to meet customer, regulatory, and quality management system requirements. This two-day Supplier Audit Training equips participants with the practical skills and confidence needed to plan, conduct, and report meaningful audits that add value beyond basic compliance.

This course follows the complete audit lifecycle, from audit preparation and risk-based planning through conducting interviews, evaluating evidence, facilitating opening and closing meetings, and documenting audit results. Participants learn how to apply ISO standards and customer requirements to real-world audit situations using industry-proven techniques aligned with ISO 19011 auditing guidelines. Emphasis is placed on understanding audit objectives, selecting appropriate audit types, and evaluating supplier risks, capabilities, and performance.

Designed as a highly interactive and application-focused course, this training minimizes academic theory and maximizes hands-on learning. Through activities, roleplay exercises, and case studies, attendees practice auditing techniques in simulated supplier environments, strengthening their ability to identify issues, assess effectiveness, and communicate findings clearly and professionally. By the end of the course, participants will be prepared to conduct supplier audits with confidence, consistency, and measurable impact.

What is a Supplier Audit?

A supplier audit is a structured evaluation of a supplier’s processes, systems, and controls to determine whether they can consistently meet quality, regulatory, and customer requirements. These audits are used to assess risk, verify compliance, and identify opportunities for improvement across the supply chain.

Depending on organizational needs, these audits may focus on quality management systems, manufacturing processes, product conformity, regulatory compliance, or supplier performance. Effective audits go beyond checklist verification and evaluate how well processes are implemented, controlled, and sustained over time.

This course teaches participants how to plan and conduct supplier audits that are aligned with audit objectives, supplier risk, and applicable standards, while following best practices defined in ISO 19011.

Who Should Attend

• Supplier Auditors and Lead Auditors
• Quality Engineers and Quality Technicians
• Supplier Quality Engineers (SQE)
• Quality Managers and Quality Supervisors
• Purchasing and Supply Chain Professionals
• Procurement and Sourcing Managers
• Manufacturing and Operations Personnel
• Regulatory and Compliance Professionals
• Individuals involved in supplier qualification, approval, or performance monitoring