AS13100 AESQ Supplemental QMS Requirements PD532104

Days: 3

7:30 AM- 4:30 PM MST

Overview

The AS13100 AESQ (Aerospace Engine Supplier Quality) Supplemental QMS Requirements simplifies and harmonizes: a) the aerospace engine manufacturer requirements for its supply chain, and, b) requirements flowed-down to the engine manufacturers by regulators, customers, and industry. Suppliers with multiple customers will learn how coordinate and apply AS13100 to minimize total requirements and improve overall product quality.

This course provides review of and insight into each of the AESQ supplemental requirements. Workshop activities have been tailored for understanding how to apply this Standard and the additional RM (Reference Manual) requirements. Participants will learn how to apply this Standard within their own organization and coordinate the requirements between their Customers, Regulatory Authorities, and their own Supply Chain.

AS13100 FMEA

Topics:

AESQ AS9100 Supplemental Requirements for – Strategic Planning, Top Management, Competence & Awareness, Risk Management, Monitoring Equipment, Human Factors, Design & Development, Supply Chain Management & Control, Manufacturing Systems, Internal Audits, and Corrective Action

AESQ AS9145 Supplemental Requirements for: APQP – Project Management, Design & Development, Process Design & Development, Validation of Products and Processes; PPAP – File Submission and Disposition, Supply Chain PPAP

AESQ Core Defect Prevention Quality Tools: DFMEA, PFMEA, Key Characteristics, Process Flow Diagrams, Control Plans, MSA, Capability Studies

AS13100 Learning Objectives:

Understand the requirements of the AS13100 standard
Practical application of the AS13100 requirements
Identification of Standards and Handbooks reference in AS13100 and overview of these guidance materials
Overview and Activities/Workshops related to the Reference Manuals:
- RM13000 Problem Solving Methods including 8D
- RM13002 Alternate Inspection Frequency Plans
- RM13003 Measurement Systems Analysis (MSA)
- RM13004 Defect Prevention Quality Tools to support APQP and PPAP
- RM13005 Quality Audit Requirements
- RM13006 Process Control Methods
- RM13007 Sub Tier Management
- RM13008 Design Work
- RM13009 AS13100 Compliance Matrix
- RM13010 Human Factors
- RM13011 Rework and Production Repair of NC Products
- RM13102 First Article Inspection
- RM13145 APQP and PPAP within Aerospace
Workshops to enhance understanding of Tools and RMs
Understanding of the Core Tools including: Design FMEA, Process Flow Diagrams, Process FMEA, Production Control Plans, Measurement Systems Analysis, and Process Capability Studies

Who Should Attend

Senior Managers & Management Representatives
AS13100 Implementation Teams: Quality, Operations, Engineering, Regulatory, etc.
Functional Leaders impacted by AS13100: Design, Manufacturing, Engineering, Operations, Purchasing, Program Management, Sales
Internal Auditors

AGENDA

Day 1

Part 1	Introductions
Part 2	History, Purpose, Related Publications (SAE/AESQ/ISO and Other), Terms and Definitions, Standards/Handbooks/Manuals
	Activity #1: Terminology
Part 3	Detailed Review of the AS13100 additional requirements to the AS9100 standard: Clauses 1-8.3
	Topics & In-Class Exercises: Supplier Type and Supplemental Requirements & Appendix B; AS9115 Applicability; Compliance Assessment; Human Factors RM 13010; ISO 31000 Risk Management; RM 13003 MSA; MSA Acceptance Limits; Auditor Qualifications – Training; Delegations of Product Release Verification; Retention of Documented Information; Prevention of Counterfeit Parts AS 6174; APQP & PPAP in Design; Design FMEA Process; AS9146 FOD; Design Phases RM 13008; Design for ‘X’ (DfX: DfM, DfA, DfS, DfC); Critical Items & Key Characteristics;
	Activity #2: MSA Repeatability Mitigation RM 13003 Activity #3a: Design FMEA RM 13004
	Estimated time for day 1	7.5 hours in class

Day 2

Part 3 Cont.	Detailed Review of the AS13100 additional requirements to the AS9100 standard: Clauses 8.4 – 10
	Topics & In-Class Exercises: Sub-tier Assessment Process (SCMH); Audit Types RM 13005; ITAR/EAR; D&D Software Requirements Specification (SCMH); Process FMEA; PFMEA/Control Plan process RM 13004; AS9102 FAI; Rework & Repair of NC Product RM 13011; Process Control Methods RM 13006; Process Capability Cp, Pp, Cpk, RM 13006; Alternate Inspection Frequency Plans RM 13002; Appendix C Training Syllabus Process Controls RM 13006; Internal Audit Types & Frequencies; Quality Audits – Production Process over 3-years RM 13005; 8D Structured Problem Solving RM 13000; Human Factors in Problem Solving RM 13010; Lean Six Sigma & 5S; AS 9145 2016-11 & APQP Process Flow;
	Activity #3b: Process FMEA RM 13004 Activity #4: 8D Problem Solving Case Study
Part 4	AS13100 Chapter B AS9145 Supplemental Requirements
	Topics & In-Class Exercises: APQP and PPAP Process Flow Diagram; APQP & PPAP Timing Chart & Events; DFMEA RM 13004; Process Flow Diagram RM 13004; Control Plan RM 13004; Production Preparation Plan AS 13100; Alternate Inspection Plan RM 13002
	Estimated time for day 2	7.5 hours in class
Day 3
Part 4 cont.	AS13100 Chapter B AS9145 Supplemental Requirements cont.
	Topics & In-Class Exercises: Pre-Launch Control Plan RM 1345; MSA GRR RM 13003; AESQ PPAP Elements AS13100; PPAP Coordinator and CAR3 Training RM 12145; PPAP Submission/Retention Levels; PPAP Elements and RM References AS13100; Typical Use of PPAP Elements RM 13145; Supply Chain Risk Management RM 13145; APQP Assurance Actions AS13100; Robust Statistical Evaluations Chart RM 13006;
Part 5	Core Defect Prevention Quality Tools APQP & PPAP
	Topics & In-Class Exercises: APQP Phase 1-5 Resource Manuals References; Design FMEA Severity/Occurrence/Detection Ranking Tables RM 13004; DFMEA Potential Causes & Controls RM 13004; Critical Items, Key Characteristics, Special Requirements AS9100; Process Flow Diagram, Defect Detection RM 13004; PFMEA Severity, Occurrence, Detection Rating Tables RM 13004; Control Plan Inputs/Defect Detection RM 13004; Cp and Cpk Calculations
	Activity #5: Use of PPAP Submissions in Supplier Control RM 13145
	Estimated Time for Day 3	7.5 hours

Date/Registration