1-Day AS6500 Manufacturing Management Program

Days: 1

 7:30 AM- 4:30 PM MST

 

Overview

Effective manufacturing management is essential for avoiding budget overruns, project delays, and quality issues. To tackle these challenges, the SAE G-23 Manufacturing Management Committee developed AS6500, the Manufacturing Management Program, which sets the foundation for robust and efficient manufacturing practices.

AS6500 applies to every phase of the system development life cycle and is designed for use in all manufacturing programs. It emphasizes proven manufacturing management practices aimed at delivering affordable, high-quality systems that meet customer expectations.

This concise, 16-page standard incorporates insights from multiple international publications, offering valuable guidance to strengthen your current Manufacturing Management System and ensure compliance with customer requirements.

In this interactive, live-online course, you’ll explore the core requirements of AS6500 and gain practical skills to apply these principles to your role. Whether you’re looking to enhance system performance or improve manufacturing outcomes, this course will equip you with the tools and knowledge to succeed.

Topics  

  • Manufacturing Management System
  • Design Analysis for Manufacturing
  • Manufacturing: Feasibility, Risk, Readiness Levels
  • Manufacturing Planning
  • Materials Management
  • Manufacturing Workforce
  • Tooling/Test Equipment/Facilities
  • MSA
  • Process Capabilities
  • FAI
  • Supplier Quality and Management
AS6500 - Men working on giant rocket tubes

Who Should Attend

  • Senior Managers
  • Management Representatives
  • Implementation Teams
  • Internal Auditors
  • Functional Leaders: Design, Manufacturing, Engineering, Operations, Business Improvement, Purchasing, Program Management
  • Any others involved in the auditing or implementation of QMS activities

 

AS6500 Learning Objectives

  1. Review and understand the requirements, application and conformance declaration to the AS6500 standard
  2. Understand the techniques of planning, organizing, directing, coordinating, and controlling the use of people, money, materials, equipment, research and development, methods and processes, and facilities to manufacture products.
  3. Overview the MMS application of the following international publications:
    • ARP 5580 Recommended Failure Modes and Effects Analysis (FMEA) Practices for Non-Automobile Application
    • AS5553 Counterfeit (EEE) Parts; Avoidance, Detection, Mitigation, and Disposition
    • AS6174 Counterfeit Material
    • AS9071 Control of Aviation Critical Safety Items
    • AS9100 Quality Management Systems – Requirements for Aviation, Space, and Defense Organizations
    • AS9102 Aerospace First Article Inspection
    • AS9145 Aerospace Requirements for APQP/PPAP
    • EIA557 Statistical Process Control
    • STD-0016 Standard for Preparing a DMSMS Management Plan
    • DoD Deskbook: DoD Manufacturing Readiness Levels
  4. Practical workshops to enhance your understanding and successful application of this standard

 

Agenda

Part 1: Introductions
Part 2: History, Purpose, Terms & Definitions

Activity #1A & 1B:  Terminology

Part 3: Detailed Review of the AS6500 Standard Requirements

Topics & In-Class Exercises:

    • Activity #2: Management System Objectives
    • Producibility Analysis: Trade Curves
    • Design for Manufacturing & Assembly
    • MIL HDBK 727
    • Key and Critical Characteristics: Process Flow & Control Plans
    • Activity #3: Process Flow Diagram & PFMEA
    • Manufacturing Feasibility
    • MRLs
    • Production Readiness
    • Materials Management DMSMS, SD-22, Cost, Manufacturing Modeling/Simulations
    • Manufacturing System Verification
    • Lean Manufacturing
    • MSA
    • LOB
    • Lean/Six Sigma
    • VR
    • AS9103
    • Activity #4: Cp and Cpk (Process Capability)
    • FAI/FAT Supplier Management and Quality: PPAP

 


Related Courses

AS9100 Rev D Lead Auditor Training AS5553 & AS6174 Counterfeit Parts Training AS9102 First Article Inspection Training AS9145 APQP & PPAP Training